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Selection of Compressed Air Post-Treatment Equipment

Compressed air is an important power source widely used in various industrial sectors. Poor-quality compressed air will, 

in mild cases, cause rapid wear of pneumatic equipment, valve blockage and pipeline corrosion, leading to air leakage, equipment failure, 

product rejection or quality degradation, production shutdown and higher maintenance costs. In severe cases, it may pose threats to human health and safety. Therefore, 

it is vital to select a suitable set of post-treatment equipment. The following principles can be followed:

(1) Select the purification system based on the rated air pressure of the air compressor.
(2) Select the dryer model according to the inlet air temperature, rated air flow, rated pressure and ambient temperature.
(3) Determine the type of dryer required based on the drying requirement, i.e. dew point value.
(4) Decide the number of filter stages and confirm filter types according to oil content and dust content indicators.
(5) Determine pipeline layout and pipeline materials on the basis of dew point, oil content and dust content specifications.
(6) Self-cleaning filters shall be installed at work sites with heavy airborne dust to protect the air compressor and guarantee purification performance.

(7) The compressed air drying and purification process consists of drying and filtration accompanied by continuous temperature reduction. 

Temperature plays a critical role in purification; both inlet air temperature and ambient temperature directly affect drying and purification efficiency.

(8) Air receivers serve an important function in the entire compressed air system. They stabilize airflow, cool compressed air, discharge contaminants and store air. 

Hence, air receivers should be installed between the air compressor and drying/purification equipment, as well as between drying/purification equipment and end-use points.

(9) If the oil-water mixture discharged from air compressors, aftercoolers, air receivers, filters, refrigerated air dryers, 

desiccant air dryers and zero-air-loss electronic drain valves is to be discharged directly, an oil waste collector must be added to recover oil so as to meet environmental protection requirements.

If acidic sludge enters the air pipelines, failures will emerge rapidly. Common consequences are listed below:

(1) Higher failure frequency and shorter service life of pneumatic tools and equipment;
(2) Damage or quality degradation of finished products and other materials exposed to compressed air;

(3) Corrosion of compressed air pipelines, which may result in air leakage and waste of compressed air and energy. In fact, 

a leakage hole of merely 3 mm can cause energy loss of 3.7 kW, equivalent to an additional energy cost of 18,000 RMB per year.

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